1. System overview
Are you still using costly and inefficient injection molding site management methods? Now let me introduce to you an MES system scheme of injection molding machine based on industrial flat panel.
The injection molding industry is currently facing many factors, such as raw material costs, rising labor costs, chaotic production site management, difficulty in improving the production efficiency of miscellaneous orders, and difficulty in real-time control of abnormal production. Manufacturing Execution System (MES for short) is undoubtedly a good way to solve this problem, it will provide enterprises with lean production management including manufacturing data management, production scheduling management, inventory management, equipment failure management, data integration analysis and so on.
2. System Requirements
As the core of the electrical control of the injection molding machine, the industrial tablet controls the normal operation of each component of the injection molding machine, and at the same time exchanges data with the MES server and accepts the instructions of the MES server.
The requirements for the industrial flat panel in the MES system of the injection molding machine:
l Strong computing and data processing capabilities, short response time.
l Abundant bus communication interfaces
l Long-term uninterrupted operation in a vibration environment.
l Fault alarm.
l High-speed Ethernet is used for remote debugging.
l With data security and backup functions
3. System description
PPC-1561 directly acts on the servo driver through high-speed real-time Ethernet to complete the control of injection. When the pressure detected by the pressure sensor is less than the pressure setting value, the servo driver controls the speed of the servo motor to keep the output flow of the pump at set value. The panel machine has a wealth of I/O ports, and monitors various expansion modules through modbus bus, such as precise temperature control of the barrel and high-speed mold opening and closing control. At the same time, all the panel machines are connected to the EMS server through Gigabit Ethernet for Server unified scheduling and data analysis, etc.
4. System block diagram
5. Project product list
Recommended Product Ordering Information Sheet
|
Part No |
model |
Product Description |
|
0010-039971 |
PPC-1561T-0101/touch screen |
15-inch low-power tablet PC with expansion/Intel® Atom™ D525 platform/CPU 1.8G main frequency/2G DDR3 memory/500G hard disk/ PCI×1/ serial port×6/ USB port×5/Gigabit Ethernet port×2 / VGA port×1/ 1 group PS/2/8 GPIO/ 9~30V DC power supply/with power adapter/aluminum alloy front panel/with touch screen |
|
0010-040321 |
PPC-1561T-0102/touch screen |
15-inch low-power tablet PC with expansion/Intel® Atom™ D525 platform/CPU 1.8G main frequency/2G DDR3 memory/4G CF card/PCI×1/ serial port×6/ USB port×5/Gigabit Ethernet port×2 / VGA port×1/ 1 set of PS/2/ 8 GPIOs / 9~30V DC power supply/with power adapter/aluminum alloy front panel/with touch screen |
|
0010-040331 |
PPC-1561T-0201/touch screen |
15-inch low-power fanless tablet PC/Intel® Atom™ D525 platform/CPU 1.8G main frequency/2G DDR3 memory/500G hard disk/without PCI expansion/serial port×6/USB port×5/Gigabit Ethernet port×2 / VGA port×1/ 1 group of PS/2/8 GPIO/9~30V DC power supply/with power adapter/aluminum alloy front panel/with touch screen |
|
0010-039981 |
PPC-1561T-0202/touch screen |
15-inch low-power fanless tablet PC/Intel® Atom™ D525 platform/CPU 1.8G main frequency/2G DDR3 memory/4G CF card/without PCI expansion/serial port×6/USB port×5/Gigabit Ethernet port× 2 / VGA port x 1/ 1 set of PS/2/8 GPIO/ 9~30V DC power supply/with power adapter/aluminum alloy front panel/with touch screen |
6. Advantages of EVOC products
l Using Intel dual-core CPU
l Adopt the design concept of low power consumption and no fan, all use industrial devices, and can work in a wide temperature range.
l Rich interfaces, 6 serial ports, dual high-speed Gigabit network cards, PCI expansion slots, GPIO, etc.
l The whole machine can resist 10G acceleration shock, and the hard disk is shock-proof.
l Average trouble-free working time: MTBF≥50000h
l Support 9~30V DC wide voltage input, can adapt to unstable industrial field power supply.
l Support watchdog timeout interrupt or reset system
l With MBR antivirus technology, one-key system restore function
7. Conclusion
The MES system of injection molding machine is a subversion of the previous extensive and discrete management methods, and pursues unity, efficiency and refined management. This requires the electrical control core of the injection molding machine to have extremely fast network impact speed, rich interface buses and extremely high reliability. After 20 years of precipitation in the industrial field, EVOC has a solid technical background and a fast national after-sales support team, focusing on every detail of the application. PPC-1561 shell is made of sturdy aluminum alloy material, the whole machine structure adopts modular design, and each module is connected by European pins; at the same time, it adopts low-power dual-core processor, has rich bus interfaces, and uses a large number of high-quality solid capacitors, Sealed inductors, low temperature MOS tubes and other high-specification devices ensure high product stability, EMC and anti-vibration performance.